Process Optimizer

Job Purpose

The Process Optimizer is responsible for improving the efficiency, quality, and productivity of molding operations by analysing manufacturing processes, optimizing machine performance, and reducing waste. The role works closely to ensure consistent product quality while achieving production and cost targets.

Key Responsibilities

• Analyse molding processes to identify bottlenecks, inefficiencies, and opportunities for improvement.
• Optimize molding machine parameters (e.g., temperature, pressure, injection speed, cooling time, and cycle time) to maximize productivity and product quality.
• Monitor Overall Equipment Effectiveness (OEE) and implement initiatives to improve machine utilization and performance.
• Conduct root cause analysis on production issues such as defects, scrap, downtime, and machine failures, and implement corrective actions.
• Reduce material waste, improve yield, and optimize material consumption.
• Collaborate with Maintenance to improve equipment reliability and reduce unplanned downtime through preventive and predictive maintenance initiatives.
• Support new product introductions by establishing robust molding processes and validating production readiness.
• Monitor production KPIs, including cycle time, scrap rate, and machine downtime
• Identify automation opportunities to improve production efficiency and reduce manual intervention.
• Work closely with Quality Assurance to ensure products meet customer specifications and regulatory requirements.
• Train production operators and technicians on optimized processes, best practices, and continuous improvement techniques.
• Participate in process validation, capability studies, and quality improvement initiatives.
• Prepare reports and present process performance, improvement initiatives, and cost-saving opportunities to Molding Team Lead.

Key Performance Indicators KPIs

• Improvement in Overall Equipment Effectiveness
• Reduction in machine downtime
• Reduction in scrap and rework
• Improvement in cycle time
• Increased production throughput
• Reduction in material consumption and waste
• Cost savings achieved through process optimization
• On-time production performance
• Compliance with quality and safety standards

Qualifications

• Bachelor’s degree or equivalent in mechanical engineering, Industrial Engineering, Manufacturing Engineering, Polymer Engineering, or a related discipline.
• Knowledge of injection molding processes is key.

Experience

• 3–5 years experience in molding operations, manufacturing process optimization, or production engineering.
• Proven experience optimizing molding processes and improving manufacturing efficiency.
• Experience working with automated manufacturing equipment and production systems.
• Familiarity with Autonomous maintenance and quality management systems.

Skills & Competencies

• Strong understanding of molding technologies and manufacturing processes.
• Knowledge of process optimization techniques and continuous improvement methodologies.
• Ability to interpret production data and identify trends.
• Strong analytical and problem-solving skills.
• Experience with root cause analysis and corrective action methodologies.
• Proficiency in Microsoft Excel
• Strong attention to detail and commitment to quality.

BIC World is an Equal Opportunity Employer. We strongly commit to hiring people with different backgrounds and experiences to help us build better products, make better decisions, and better serve our customers. We do not discriminate based upon race, religion, color, national origin, gender, sexual orientation, veteran status, disability status, or similar characteristics. All employment is decided based on qualifications, merit, and business need.

BIC World is not seeking assistance or accepting unsolicited resumes from search firms for this employment opportunity. Regardless of past practice, all resumes submitted by search firms to any team member at BIC via email, or directly to a BIC team member in any form without a valid written search agreement in place for that position will be deemed the sole property of BIC, and no fee will be paid in the event the candidate is hired by BIC as a result of the referral or through other means.